bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in limited spaces. Users reap the benefits of compact top-course drive technology with particularly high power densities and completely smooth running even at high speeds.
Angular Bevel Planetary Gearbox gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input acceleration: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with also higher ratios. Input part planetary stage in four sizes, suitable for any motor desired. Outdoors spiral bevel stage for powerful options such as hollow shaft, shrink disk, straight sided splined bore and inner involute spline. Gearbox sizes can be combined and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. swiftness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm based on the gearbox size
Electric motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement A lot of differents gear arrangements available
Bevel gearboxes could be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby other angles are also basically possible. The direction of rotation of the drive shaft and the result shaft can be the same or opposing, based on the installation situation of the bevel gears.
The simplest kind of bevel gearbox includes a bevel gear stage with straight or helical teeth. This kind of gearing can be cheaper to manufacture. However, since only small profile coverage could be noticed with gearwheels with directly or helical teeth, this bevel gearbox runs quietly and has much less transmittable torque than various other bevel gear tooth. When bevel gearboxes are found in mixture with planetary gearboxes, the bevel equipment stage is usually understood with a ratio of 1 1:1 to be able to increase the transmittable torques.
Another version of bevel gearboxes results from the utilization of spiral gearing. Bevel gears with spiral teeth could be in the form of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total insurance, but are already more expensive to manufacture than bevel gears with straight or helical teeth due to their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also possible with this type of gear the teeth. Bevel gearing generates high axial and radial loads during operation, which can only become absorbed at one aspect because of the intersecting axes. Particularly if it can be used as a quickly rotating drive stage in multi-stage gearboxes, special attention should be paid to the service life of the bearing. Also, unlike worm gearboxes, self-locking can’t be understood in bevel gearboxes. When a right position gearbox is necessary, bevel gearboxes can be utilized as a low-cost alternative to hypoid gearboxes
The advantages of bevel gearboxes:
Use when set up space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower performance level than planetary gearbox
Noisier
Reduced torques in single-stage transmitting ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum style feature and most advanced technology of improving the geometrical accuracy of the gear the teeth profile with the group of experienced specialists. We are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Speed : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Gear to which are established 3 World mounted on earth carrier engaging also with sunlight Equipment (Pinion) and reduced Output acceleration is taken through World Carrier and Ring Equipment is remain stationary. Result shaft keeping the same path of rotation as Insight.
Ever-Power Bevel Planetary Equipment Boxes trusted in Material Managing Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical Industry, Food Industry, Construction Industry, Agricultural Sector, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Input, Solid Output, Hollow Insight, Hollow Output, Solid Output Splined Shaft, Solid Input Splined Shaft, Hollow Result Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are manufactured from excellent quality raw materials such as for example Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Input and Result Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and designed to specifically meet the multiple requirements of our customers. The mixture of floor gears and precision gear components ensures performance effectiveness and high uptime. Today’s range of bevel planetary gearboxes includes four sizes, each as solitary, dual or triple stage design. This allows overall transmission ratios from i = 3:1 to i actually = 512:1 to end up being understood. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for most applications and many options – often special customized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmitting quality and long
lifetime
Low Backlash
Easiest mounting of electric motor through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to compensate
for thermal growth of the motor shaft
High efficiency and clean running through high tooth
flank quality, planet gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the utilization of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Unique seals (labyrinth seals or double seals with separate grease-filled chamber) that drive back lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft pertaining to shrink disk, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as torque arms, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers feature a combination of planetary and bevel helical gears that takes benefit of the strengths of each technology: compact size, reliability and easy maintenance. The BPH group of correct angle gearboxes combines one slower helical stage with a set of Gleason bevel gears and one or more planetary stages. The design of the compact gear products is based upon specific analyses using FEM methods, which means overall performance, duration and silence. These lighter, smaller sized gear reducers surpass traditional solutions, ensuring shorter production instances and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear unit, adapter, coupling, and motor.
A planetary gearmotor is more compact (shorter), as intermediate components such as adapter flanges and couplings aren’t necessary.
Numerous variants ensures maximum adaptation to the application.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor at the input end.
Short delivery moments for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional components available from the entire Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as system and solution provider who also supplies complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for sector applications in material managing, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes have modular style, great quality, high energy efficiency, low noise, long assistance life, high radial loading ability, and all at cost effective prices with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units can be found in high capacity ranges with verified Ever-Power quality. Ready offered sizes guarantee not only a big torque spectrum but also something range that delivers you with multiple choices. Make the most of the flexibility Ever-Power offers, leverage the benefits of Ever-Power planetary equipment units. Here, you will see off-the-shelf, highly advanced drive and gear device solutions. Our standard item range already includes solutions for a huge number of particular requirements that require to be taken under consideration in a great variety of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Gear, Mining, and Steel industries.